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Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing

Orzecznictwo
Chiny Shanghai Trintfar Intelligent Equipment Co., Ltd. Certyfikaty
Chiny Shanghai Trintfar Intelligent Equipment Co., Ltd. Certyfikaty
Opinie klientów
Możesz również skontaktować się z moim adresem e-mail lub WhatsApp. Czekam na twoją odpowiedź. sales-ftt@trintfar.cn WhatsApp: +86 15216883036 Shanghai Trintfar Intelligent Equipment Co. Ltd

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Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing

Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing
Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing

Duży Obraz :  Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing

Szczegóły Produktu:
Miejsce pochodzenia: Chiny
Nazwa handlowa: TRINTFAR
Orzecznictwo: CE
Numer modelu: FVM-170KVA
Zapłata:
Minimalne zamówienie: 1
Cena: USD 10000-50000 set
Szczegóły pakowania: Drewniane pudełko
Czas dostawy: W ciągu 90 dni od ostatniej płatności
Zasady płatności: L/C, D/A, D/P, T/T
Możliwość Supply: 50 rocznie

Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing

Opis
Wydajność maszyn:: 120 m/min Serwis pogwarancyjny: Wsparcie techniczne wideo
Ocena automatyczna: Automatyczny Stan: Nowy
Woltaż: 220 V/380 V moc (w): 220-450KW
Nazwa: Linia do produkcji grzejników płytowych o wysokiej wydajności w Chinach Podstawowe komponenty:: PLC, silnik, łożysko, skrzynia biegów, silnik, zbiornik ciśnieniowy, przekładnia,

Workflow
Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing 0
Work flow:Decoiling→roll forming→ hydraulic press→ turn over → multiple spot welding→ side seam welding → head welding → side shearing → head cutting → end product → automatic panel stacking machine
Main equipments
Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing 1
Rolling forming station
Rolling speed: 6-14 m/min
Adjustable pressure End punch: 315-ton hydraulic press
Rotary encoder & servo drive for length/size accuracy of fins
Leveling mechanism ensures flatness of single piece
Unrolled material placed on 5-ton unloading rack via loading trolley & rolled into sheets
Optional buffer pit per customer request
Flipping and joining station
Conveying speed: 5-15 m/min
180° flipping of radiator fins
Flipping device: rotating rack, flipping rack, transmission system, flipping device, pushing device, etc.
First sheet reaches preset position → flipped to opposite conveying rack
Second sheet reaches preset position → pushing device moves it onto the first sheet, completing the joining
Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing 2
Double-head pre-spot welding station
Two sets of spot welding pressure devices
Power: 60 KVA
After flipping & assembly, pre-spot welding machine aligns & fixes workpieces for multi-spot welding
Gantry multi-spot welding station
12 sets of spot welding pressure devices
Double-head welding head, 6 points/row
AC power supplies: 12 sets
Power: 12 * 50 KVA Double-row welding for improved efficiency
Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing 3
Double-sided seam welding station
2 sets of seam welding machines, symmetrically arranged
4 sets of seam welding pressure heads
2 sets of variable frequency welding power supplies
Power: 2 * 160 KVA
Max pressure: 12,000 N
Differential transmission mechanism
Seam welding speed: 0-2.8 m/min
Rolling shearing and leveling station
Composed of machine box, drive device, shearing device, edge crushing mechanism, leveling mechanism, electronic control system, pneumatic system, etc.
Rolling shear disc cuts both sides; cutter disc made of alloy tool steel (impact-resistant, wear-resistant, long service life)
Rolling shearing speed: 2-6 m/min
Driving power: 4 kW
Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing 4
End punching station
Composed of base, lifting mechanism, punching frame, punching die, punching cylinder, lifting cylinder, and hydraulic station
Used for shearing loose ends to ensure edge alignment and consistency
Punching die with beveled edge to reduce punching force
Punching machine pressure: 160 T
End argon arc welding station
2 sets of equipment, arranged symmetrically
1 set for welding front end, 1 set for welding rear end of workpiece
4 sets of Panasonic argon arc welding power supplies
Current range: 5-315 A
Welding speed: 300-600 mm/min
Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing 5 Palletizing station
Storage qty per palletizing rack: 40 pcs
Pallet spacing: 45 mm
Grabbing method: Cylinder clamps material, gripper turns 90° to place on rack
Material cart working method: Servo stepping movement, moves to next position after placing 1 piece, manual cart replacement when rack is full
Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing 6
Header pipe punching machine
The Header Punch Machine automatically indexes to create up to 40 slot pairs on a pipe (max 40 panels). The pipe is cut with 2 specially shaped rectangular slots per panel. Internal support prevents deformation during punching. Cycle time per punch: ~6 seconds.
Assembly Fixture
The Horizontal Assembly Fixture aids in assembling radiator panels to header pipes. Panels are placed in a rack fixture at the Automated Stacking Machine and then into the fixture. One end is manually adjusted for length, while the other end uses a hydraulic press to hold and position for tack welding.
Flange welding table
The powered flange-mount fixture is designed to accurately align mounting flanges on the radiator centerline. With powered adjustments for panel length and assembly depth, it allows quick reconfiguration for production changes. Servo motor positioning ensures precise assemblies.
Turn over table for assembling welding
The powered turnover fixture is designed to turnover the radiator elements for the radiator assembly, after welding the header pipe from one side, then turnover the radiator to weld another side.

Other informations

Product Details

Technical Services

Trintfar Horse Transformer Radiator Fin Production Line meets international standards and offers a more economical and competitive price.

Fully Automatic Transformer Radiator Fin Production LineLayout Diagram


Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing 7


Production Results

Flat Panel Radiator Fin Production Line for Power Transformer Radiator Manufacturing 8
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Adhere to customer-centricity and provide your company with comprehensive pre- sales and after-sales services such as installation, commissioning, training, and maintenance.

Pre-sales service: Before signing the contract, the company provides customers with various production process solutions and technical consulting services for equipment.

Installation and commissioning: According to the contract, our company will safely transport the equipment to the installation site designated by the user within the specified time, and send technical service engineers to install it on site. When the user has the basic installation and commissioning spare parts, the technical service engineer will install and debug the machine for the user to use, ensuring that the installation and commissioning site environment is neat, clean and orderly.

After-sales Training: The company offers free technical training (min. 5 days) at the buyer's site or the seller's training center. Key topics include:
  • -Control software usage
  • -Power on/off procedures
  • -Panel and software parameter settings
  • -Basic machine cleaning and maintenance
  • -Handling common hardware failures
  • -Operational precautions

Equipment maintenance

  • -One-year warranty after final acceptance;
  • -Customer service response time is within 24 hours;
  • -Paid repairs are provided after the warranty period.
No Name Model Qty Unit
1 Automatic unwinding machine FJJ-0-0 1 Set
2 Rolling forming shearing machine CXJ-0-0 1 Set
3 Turning and assembling machine FZJ-0-0 1 Set
4 Double-head pre-spot welding machine DN60-2C 1 Unit
5 Gantry 12-head spot welding machine LM-12C 1 Unit
6 Double-side seam welding machine 2*FVM160-2C 1 Unit
7 Rolling and leveling machine JPJ-0-0 1 Unit
8 End punching machine CQJ-0-0 1 Unit
9 End argon arc welding machine YHH-4C 2 Unit
10 Finished product stacking machine MDJ-0-0 1 Unit
11 Conveyor rack SSJ-0-0 10 Unit

Control system List

Pneumatics Airtac
Control Mitsubishi or Siemens
Servo Systems Yaskawa
Linear Bearings & Actuators THK
Hydraulic Yuci
Electrical Siemens

Szczegóły kontaktu
Shanghai Trintfar Intelligent Equipment Co., Ltd.

Osoba kontaktowa: Mr. tianwei

Tel: +8615216883036

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